Car Care


Performance Torque Converter Install
Getting more performance from the same horsepower
Created by Len EmanuelsonMany car enthusiasts believe that the path to better performance is through engine modifications. The problem is that engine modifications often don't work out exactly as you hope. Modifying a daily driver's engine can be tricky business, sacrificing one benefit in favor of another: low-end torque for top-end horsepower, fuel economy for acceleration, or even worse, reliability for that newfound performance.
What many car enthusiasts don't know, or simply overlook, is that you can get more performance out of the power you already have. Power (more accurately, torque) is never delivered directly from the flywheel to the pavement, without first being multiplied by gear ratios in the transmission and differential. The math is pretty simple: A car with a 4.0:1 gear ratio puts 33% more torque to the wheels than a car with a 3.0:1 gear ratio with no increase in engine torque.
However, changing gear ratios is another one of those compromises. Driveablity is adversely affected because the engine revs higher at all speeds, uses more fuel and simply wears itself out faster. Bottom line: Gears will help your car accelerate quickeryou'll just hate the added rpm if you drive your vehicle any distance.
Torque Multiplier
If your car has an automatic transmission, it has an additional torque "multiplier" above and beyond the trans and differential gears. This unit is called the torque convertera fluid coupling that disengages the engine from the transmission at idle so that you can pull to a stop or shift gears without stalling the engine. The torque converter is actually a misnomerit should be called the "torque multiplier" because it doesn't simply provide a one-to-one connection to the transmission like a clutch does with a manual transmission.
Custom Converters
That's where custom torque converter manufacturers like Pro Torque come in. They analyze your vehicleitems such as horsepower, torque, weight, transmission type, gear ratio and tire sizeand then design a custom torque converter specifically for your vehicle. Pro Torque custom machines the internal components to provide the correct stall speed (slip), and the company also modifies the unit for increased durability by furnace-brazing the impeller and turbine vanes in place in addition to installing a larger ceramic-impregnated lock-up clutch.
Real-World Test
We found a perfect vehicle to do a Pro Torque custom torque converter installation. Tommy Pierson, President of K&P Engineering in Irwindale, California (one of the nation's oldest Go-Kart manufacturers), was tweaking and testing a 2000 supercharged Ford Lightning F-150 pickup truck. He'd installed the usual bolt-ons, including an 80mm thottle body, a Swanson Performance engine management chip and a set of 26x11.50-16 Mickey Thompson slicks. The sum of these changes had reduced his 1/4-mile times from the low 14s to 13. 33 @ 102.5 mph. However, the Lightning still felt lazy off the starting line. Pro Torque had just the solution: a 10.5-inch diameter 2,400 rpm stall-speed lockup torque converter.
Resource
For more information contact Pro Torque, 1440 Church St., Bohemia, New York, NY 11716, (631) 281-8700, FAX (631) 218-9782, www.protorque.com.

Step 1
George Hiatt of San Dimas Auto begins the converter swap by removing the center crossmember, then draining the transmission fluid by removing the pan.
Page 1 of 11
Next
Step 2
Next, the battery is disconnected and the starter is removed for better access to the converter bolts.
Page 2 of 11
Previous Next
Step 3
The driveshaft is removed after loosening the bolts that fasten the U-joints to the differential.
Page 3 of 11
Previous Next
Step 4
A transmission jack is used to support the transmission while the bellhousing bolts are removed.
Page 4 of 11
Previous Next
Step 5
Unfortunately, the Lightning's exhaust system had to be removed before the tranny could be pulled. But first, the four blue oxygen sensors must be disconnected carefully to avoid damaging them. Once the sensors have been pulled, the exhaust crossover tube can be unbolted and removed.
Page 5 of 11
Previous Next
Step 6
Now the transmission can be eased back away from the engine. Make certain that all linkages and lines are disconnected.
Page 6 of 11
Previous Next
Step 7
The stock torque converter comes out with the transmission. Simply pull it away from the transmission, remembering that the converter is still full of trans fluid.
Page 7 of 11
Previous Next
Step 8
This shows the difference in overall diameter between the 10.5-inch Pro Torque converter (left) and the stock 13-inch converter. The internal differences are significant.
Page 8 of 11
Previous Next
Step 9
Hiatt slides the new Pro Torque converter in place after filling it with transmission fluid. He rotates it slightly to ensure that the internal splines are engaged.
Page 9 of 11
Previous Next
Step 10
The trans/converter assembly is ready to be bolted back in place by reversing the disassembly steps.
Page 10 of 11
Previous Next
Step 11
The Pro Torque converter allows more of the Lightning's supercharged 5.4L engine's power to reach the rear wheels. This particular engine is souped up with an aftermarket throttle body and computer chip.
Page 11 of 11
Previous